Windows and doors

Filling window and door joints that stay sealed

The reveal is where air, water and sound get in — and where a cheap grade shows itself two winters later.

  • Application
  • Component A
  • Full method below

What goes wrong on site

Three failures, in the order they appear

  • 01

    Openings are never square; the gap varies around the same frame.

  • 02

    Shrinkage cracks open the paint line in year two.

  • 03

    Air-tightness and water-tightness tests are failed at the frame, not the glass.

Why one-component foam, and not something else

Three properties, no chemistry

  • Mobility: a can and a gun reach a joint that a panel, a board or a truck cannot.
  • Irregular geometry: it expands to the shape of the void, including penetrations.
  • Closed cell: air barrier and moisture barrier in one pass, without a second trade.

How it is done, and what to hold

The four numbers this job lives on

StepWhat to hold
SurfaceJoint brushed and misted, wedges and packers removed or protected, frame surface clean.
Fill volumeOne third of the joint depth. The foam expands to fill; filling it to the top bends frames and wastes material.
PassesTwo passes of 30 mm at most. A single thick pass traps heat and collapses in the core.
TrimCut after the window on the parameter card. Never pull or press uncured foam.
CoverPU is not UV-stable. Any exposed face gets sealant, render or a trim within 48 hours.

Typical guidance. The parameter card for your grade carries the tolerances your operators work to.

Common failures

Three ways this job goes wrong

  1. Filling the joint full: the frame bows and the sash stops closing.
  2. Using an economy grade on a load-bearing frame — the classic year-two callback.
  3. Trimming while tacky tears the cell structure and opens a water path.
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Component A

Component A, always, on anything that carries a sash. It is the difference between a callback and a reference.

See specification

What to tell your customer

Three sentences you can copy into a quotation, a WhatsApp message or a site meeting. Your competitors' websites talk about themselves; this block is for you to talk about the job.

„The joint is filled to one third and left to expand — the frame stays square.“

„Closed-cell foam, class I adhesion, then a vapour-tight tape or sealant.“

„We can show the airtightness test at the frame line, not just the glass.“

Send the drawing or the photo — we will reply with the parameters.

Talk to an engineer

Technology brand

Tell us the joint, the substrate and the season

  • 1 tonne minimum, five 200 L drums
  • SDS, COA and Form E with every shipment
  • We reply within 24 hours, Monday to Saturday.
Filling line

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